COBALT FLUX
Guide 04 · Next-level build

Build a platform & bar.

The single biggest upgrade for any hard pad — a sturdy handle bar for balance on fast charts — plus the full arcade-style platform route if you want a Pump It Up cabinet feel. Organized from Dave Eddy's DIY build.

⬢ Start with the bar

If you only do one thing: build the bar. It bolts to a platform or stands on its own behind the pad, and it's what lets you push speed without eating it. It works for your Cobalt Flux as much as for a Pump It Up pad — the platform underneath is optional.

Pick your scope

Two builds, do either

Recommended first

🏗️ The handle bar

Galvanized pipe + flanges + elbows. ~$60–90, an afternoon. Transfers straight to the Cobalt Flux. This is the high-value, low-effort win.

Bigger project

🪵 The platform

A wood frame + plywood top that recesses the pad(s) flush, chamfered like an arcade cab, with the bar mounted to it. The full Dave-Eddy build.

Context

Pump It Up vs DDR — the layout

Pump It Up uses 5 panels (4 corners + center); DDR uses 4 (up/down/left/right). Your Cobalt Flux has all 9 panels and supports PIU's 5-panel mode with the right control box — so the same platform/bar fits either game.

Pump It Up · 5 panels
DDR / ITG · 4 panels
Build 01 — the bar

The handle bar

A U-shaped bar from threaded galvanized pipe, mounted to the platform (or a base board) with floor flanges. Dave Eddy modeled his on the official Pump It Up Prime 2 cabinet.

37″ × 22″
Arcade reference
PIU Prime 2 bar (H × W)
~34–36″
Suggested height
Dave's 36.5″ ran a touch tall — start lower, you can't un-cut
1-1/4″
Pipe diameter
Galvanized, threaded ends
⬢ How it goes together

One back bar = 2 floor flanges → 2 vertical pipes → 2 elbows → 1 horizontal crossbar. Flanges screw down to the platform/base; the pipe threads into the flanges and elbows — no welding. Dave's parts list buys enough for two bars (front & back) — 4 flanges + 4 elbows. A single sturdy back bar is plenty for most players.

Bar materials

ItemQtyNote
1-1/4″ galvanized pipe, 10′ length2Have the hardware store thread & cut to your dims (24″ was their min width).
Floor flanges (1-1/4″)2–42 per bar. Bolt to the platform/base.
90° elbows (1-1/4″)2–42 per bar, form the U corners.
2.5″ wood screws~16Secure flanges down hard — this takes your weight.
⚠ Height & safety: cut on the short side first (~34–36″) and test — too tall is awkward and you can always trim more. Torque the flange screws into solid wood or a steel base, not thin plywood alone; the bar must not wobble when you lean on it mid-song.
Build 02 — the platform

The arcade platform

A simple wood frame with a plywood top that holds the pad(s) flush and recessed, chamfered at the corners like an arcade cab. Drop in a Cobalt Flux, or two Precision Omega 5x pads for true Pump It Up doubles.

  1. Build the frame

    2×4 front board + 2×12 rear board (72″), joined by ~5 cross 2×4s cut to 32″, spaced ~14″ apart. Pocket-hole screws.

  2. Top it with plywood

    1/2″ plywood (4′×8′ sheet) screwed down with 1-5/8″ screws; trim the excess to the frame.

  3. Chamfer the corners

    Cut the hard corners at 45° to match the arcade-pad look.

  4. Recess & trim for the pad

    Add 1×12 trim around the pad opening, glued (liquid nails) and tacked, so the pad sits snug and flush — no lifting, no foot-catch.

  5. Sand & paint

    Smooth every rough cut and seam, then finish-coat. Expect real sanding time.

  6. Mount the bar & feet

    Screw the bar's floor flanges to the platform with 2.5″ screws; add rubber feet underneath for anti-slip and floor protection.

Platform materials

ItemQty / size
2×4 front board1 × 72″
2×12 rear board1 × 72″
2×4 cross supports5 × 32″ (~14″ apart)
1/2″ plywood top1 × 4′×8′ sheet
1×12 trim boardsas needed
Screws / nails / glue1-5/8″ screws, 2″ tacks, liquid nails
Rubber feet padsset
Pads (PIU route)2 × Precision Omega 5x — or drop in the Cobalt Flux
Play it

Software

Why the bar matters: Dave notes that before he had a bar, songs "would sometimes crash or be horribly out of sync" and play was rough — the bar is what made fast, accurate play possible. PIU especially leans on the bar.
Thinking about this build?

The bar materials are on the Parts page. Start there, build the bar for your Cobalt Flux, and decide on the full platform later.

Parts & shopping →